We remove the front side of the reflector housing. After test fitting the projector, we need to cut away some of the reflector housing for a more flush fit. We use a barrel sander on a pneumatic die grinder to remove the material. A Dremel tool works fine for this.After test fitting the projector, we need to cut away some of the reflector housing for a We test fit the projector as often as possible. A.J. "Inventory" Villalobos uses a step bit to cut the holes necessary to mount the projector in the reflector housing.A.J. "Inventory" Villalobos uses a step bit to cut the holes necessary to mount the projec We make sheet steel reinforcements for each of the three holes we cut in the reflector. We also make aluminum spacers to create the angle at which the reinforcement plates will sit. We use nutserts to temporarily hold everything together during the final test fittings.We also make aluminum spacers to create the angle at which the reinforcement plates will s The reinforcement plates are epoxied in place. This is what the reflector housings look like when they're done. We use Nylock nuts after the bolts are cut down to size. These prevent the nuts from loosening due to driving vibrations.This is what the reflector housings look like when they're done. We use Nylock nuts after After we re-attach the reflector housings to the headlight housing using the stock adjustment screws (not pictured), we bond the lens to the housing using an epoxy sealant. Caution: using epoxy means the headlights aren't ever coming apart again. If you think you might need to take apart the lights in the future, use silicone sealant instead.After we re-attach the reflector housings to the headlight housing using the stock adjustm « | 1 | 2 | 3 | » | View Full Article Enjoyed this Post? Subscribe to our RSS Feed, or use your favorite social media to recommend us to friends and colleagues!
